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    high quality plastic granulator

  • Category:
    Granulation machine
  • Browse number:
    434
  • Release time:
    2018-09-05 14:38:30
  • INQUIRY

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The new environmentally-friendly waste plastic recycling machinery equipment is also called plastic recycling machine and plastic granulator. It is mainly composed of main machine, auxiliary machine, cooling water tank, pelletizer, power distribution control cabinet and other auxiliary equipment (including crushing and cleaning equipment). , automatic feeding equipment and subsequent drying, metering, sealing equipment, etc.), is the main equipment for plastic recycling.

First, equipment classification:

1. According to the category of waste plastics processed by plastic recycling machine, it can be divided into: soft plastic recycling machine, rigid plastic recycling machine, etc.;

2. According to the processed waste plastic material, the plastic recycling machine can be divided into: PP (polypropylene) plastic recycling machine, PE (polyethylene) plastic pellet machine, ABS plastic recycling machine, PVC (polyvinyl chloride) plastic recycling machine, PS (foam) plastic recycling machine, PET (polyester) plastic recycling machine, etc.;

3. According to the degree of automation of equipment operation, plastic recycling machine can be divided into manual plastic recycling machine, semi-automatic plastic recycling machine, automatic plastic recycling machine;

4. According to the granulation method adopted by plastic granules, the equipment can be divided into ordinary plastic recycling machine, water ring type granulation plastic recycling machine, air cooling hot cutting plastic recycling machine and underwater dicing plastic recycling machine;

5. According to the ability of processing waste plastics, plastic recycling machine can be divided into: 100-200kg/h plastic recycling machine, 200-400kg/h plastic recycling machine, 400kg/h plastic recycling machine, etc.;

Second, customs code:

The export customs code is: HS 8477800000;

Third, energy saving situation

????The energy saving of the plastic recycling machine can be divided into two parts: one is the electric drive part and the other is the plastic heating part.

????Power-driven part of energy-saving: Most of the inverters are used. The energy-saving mode is to save the residual power of the motor. For example, the actual power of the motor is 50 Hz, and you only need 30 Hz in production to produce enough. It is wasted, the inverter is to change the power output of the motor to achieve energy saving.

????Energy saving in plasticizing and heating: Most of the energy saving of the plastic pellet machine is energy saving by electromagnetic heater. The energy saving rate is about 30%-50% of the old resistor ring. The reasons are as follows:

??????1. Compared with resistance heating, the electromagnetic heater has an additional layer of insulation, and the heat utilization rate is increased.

2. Compared with resistance heating, the electromagnetic heater directly acts on the material tube to reduce the heat transfer heat loss.

3. Compared to resistance heating, the heating rate of the electromagnetic heater is faster than one quarter, which reduces the heating time.

4. Compared with resistance heating, the heating speed of the electromagnetic heater is fast, the production efficiency is improved, the motor is in a saturated state, which reduces the power loss caused by high power and low demand.

The above four points are electromagnetic heaters, why can they save up to 30%-70% on plastic granulators.


Fourth, investment analysis:

(1) Construction conditions

1. Development trend: China's industry is getting more and more developed, more and more enterprises need to be packaged, consumer demand is getting bigger and bigger, and the demand for granulators is increasing year by year, especially under the strict requirements of environmental protection, construction of standardized waste. Plastic granulation enterprises have broad market prospects.

2, equipment: 160 plastic recycling machine

3. Site demand: 150m2 (rental is calculated at 8 yuan/m2. month), 1,200 yuan/month.

4, the total installed capacity: 120KW, the actual normal production routine needs 60 Kw / h, according to Sichuan Ziyang local 2017 market price, 0.72 yuan / kWh, (60 × 0.72 = 43.2 yuan / h)

5. Raw materials: (taking woven bags as an example) the purchase price is 1500-3000 yuan/ton, and the output rate is 80%. The average price (2250 yuan/ton ÷0.80) is 2812.5 yuan/ton; if it is other raw materials such as washing machine The transparent material will have a higher purchase price, but the sales price will be higher. Relatively speaking, woven bag granulation is a kind of waste plastic with relatively low profit.

6. Production: According to the calculation of soft plastic, 240kg/h (5.76 tons/day). If it is hard plastic, the output is expected to increase by 30-60kg/h.

7. The current market price of the product is 3,000-5000 yuan/ton per ton, with an average price (4000 yuan/ton).

8. Personnel requirements: 1 person for purchasing and sales, 1 person/class for granulation operation (two-shift production for 24 hours), and 2 people/class for smashing cleaning operation (production for 壹 class).

(2) Analysis of the cost per ton

1. Reasonable total output for the whole year: 240kg/h×24h×28 days×December=806400 kg/year=1935.36 tons/year (monthly according to production 28 days, the remaining 2 days as maintenance time)

2. Amortization of rent tons:

2.1 Annual production rent of the production site: 150m2 × 8 yuan / month × December = 14400 yuan / year

2.2 Amortization of rent tons: 14400 yuan / year ÷ 1935.26 tons / year = 7.44 yuan / ton

3. Tons of wages

3.1 Annual salary: {Purchasing sales 3,500 yuan × 1 person / month + granulation operator 1 person / class (24h two shift production) 4000 yuan / month × 2 people + crush cleaning operator 2 people / class (12h class Production) 3000 yuan / month × 2 people} × December = 210,000 yuan / year

3.2 tons of wages: 210,000 yuan / year ÷ 1935.36 tons / year = 108.51 yuan / ton

4. Production normal power consumption:

4.1 tons of power consumption: 60kw / h ÷ 240kg / h = 0.25KW / kg × 1000kg / ton = 250 degrees / ton

4.2 tons of electricity consumption: 250 degrees / ton × 0.72 yuan / kWh = 180 yuan / ton

5. Material cost per ton: the purchase price is 1500-3000 yuan / ton, the output rate is 80%, with the average price (2250 yuan / ton ÷ 0.80 = 2812.5 yuan / ton)

6. Other expenses: (equipment maintenance, depreciation) 100 yuan / ton. (Because of the use of plastic recycling machine parts, equipment maintenance and repair costs are almost negligible, the actual cost will not be so high.)

???(3) Return on investment

???1. Calculation formula:

Market price - rental tons amortization - tons of wages - tons of electricity - tons of material costs - other costs = profit

2. Actual tons of profit:

4000 yuan / ton - 7.44 yuan / ton - 108.51 yuan / ton - 180 yuan / ton - 2812.5 yuan / ton - 100 yuan / ton = 791.55 yuan / ton

3. Total profit for the year:

791.55 yuan / ton × 1935.36 tons / year = 1.532 million yuan / year

4. Total profit for two years:

1.532 million yuan / year × 2 years = 3.064 million yuan

Five, process parameters

1. Process

The process of the plastic reclaimed pellet machine is as follows:

Raw material classification→ Raw material crushing and cleaning→Automatic feeding into the host plasticizing→Sub-machine extrusion→Water or air cooling→Automatic pelletizing→Packing.

2. Specifications:

No.

Screw diameter (mm)

Maximum extrusion capacity (Kg/h)

Remarks

1

Φ135

≥150


2

Φ150

≥170


3

Φ160

≥190


4

Φ180

≥240


5

Φ200

≥280


6

Φ220

≥340


7

Φ250

≥400


 

Sixth, equipment configuration:

No.

Part Name

Part Description

1

Main unit

The main machine is composed of a motor, a reducer, a   screw, a screw barrel, a heating element, a die assembly, etc., and mainly   completes plasticization and agent discharge of the plastic.

2

Auxiliary engine

The auxiliary machine is composed of a motor, a speed   reducer, a screw, a screw barrel, a heating element, a die assembly, etc.,   and mainly completes secondary plasticization and extrusion molding of the   plastic.

3

Cooling water tank

The cooling water tank is mainly composed of a water   tank body and a guide rod, and the like is to cool and shape the extruded   initial embryo.

4

Pelletizer

The pelletizer is composed of an electric motor, a feed   roller body, a rotating cutter shaft, etc., and functions to cut and shape   the formed strip plastic.

5

Electrical control cabinet

The electric control cabinet is a split type automatic   temperature control electric cabinet consisting of relevant electrical   control components (including heating system control components) of each   component of the unit, and its function is to achieve convenience and safety   for the whole machine control.



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